Rigid-Flex Circuits

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Definition

Combination of flexible and rigid substrates laminated into single package forming a 3D interconnect that can be bent and folded into higher-performing PCB--allowing designers to replace multiple PCBs interconnected with connectors, wires and ribbon cables with a single package offering improved performance and reliability.  

Applications

Rigid-flex can be found in applications ranging from consumer electronics to high-end aircraft mounted weapon guidance systems.  Overall, military aerospace and medical devices are the most common applications for rigid-flex as they are often the best way to reduce weight, and sometimes the only way to make a device feasible for the end application (e.g., pacemakers, smart jackets).  Encapsulating the features of the rigid board with the FPCB culminate in a product that is as durable as it is malleable. For instance, floating rigid caps used in wearable technology (intelligent clothing) applications not only meet SMT reliability standards but also provide the necessary flexibility that is amenable to the natural contour of the clothing.

To view examples of this technology, scroll down and mouseover thumbnail images.


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Rigid-Flex Circuits Sample Boards

                 
 
Click the enlarged version of the board you are interested in or scroll down and choose from the links below.




Eccobond Reinforcement

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6-Layer Rigid Flex Board (4L: Flex; 4L: Rigid).

Multi-Section Rigid-Flex

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Multiple flexible sections enhance the formability of this Immersion Gold Rigid-Flex PCB.

High Speed Rigid-Flex with Connector Tails

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6-Layer Rigid Flex Board with Nelco 4000-13si laminate.

Large Format Backplane Rigid-Flex

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21-Layer PCB (12-Layers Flex + 9-Layers Rigid) has a part size of 12" x 22".

High-Mobility Flexible PCB Stiffener

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4-Layer Rigid-Flex features PSA to ease Assembly.

Multilayer Rigid-Flex Circuit

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6-Layer Rigid Flex with Sn-Pb HASL Finish.

Rigid-Flex Long Reach

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4-Layer Rigid Flex with Sn-Pb HASL Finish.

Rigid-Flex with Bump Plating

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Buried vias and bump plating on wing pads.

Multi-Tiered Rigid Flex with Interleafed Layers

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10-layers with buried vias and mounted metal springs.